CityHousing Hamilton and mcCallumSather Celebrate Completion of North America’s First Mass Timber Passive House Affordable Housing Project at 1620 Main St. E

Hamilton, ON — mcCallumSather announces the completion of 1620 Main St. E., a six-storey, 42-unit affordable housing project delivered in partnership with CityHousing Hamilton. Officially opened on July 14, 2025, the building is the first of its kind in North America to combine Canadian-sourced mass timber construction with Passive House certification in an affordable housing context. Designed and constructed through an integrated design-build model, the project offers a replicable approach to delivering high-performance housing quickly, efficiently, and with long-term value for residents and municipalities alike.

Located in the heart of Hamilton’s east end, the building is one of the country’s most innovative examples of sustainable and rapid housing delivery offering not only deeply affordable units, but also a blueprint for municipalities across the country facing urgent housing pressures.

“This isn’t a pilot,” said Matt Bolen, Director and Architect at mcCallumSather. “It’s proof that affordable housing can be delivered quickly, responsibly, and with a high standard of livability. We’ve spent years refining this model, and 1620 Main is its full realization.”

CityHousing Hamilton initiated the project with clear priorities: create an accessible, community-oriented housing solution that would demonstrate a scalable model for future development. Working with mcCallumSather and builder Melloul-Blamey, along with key collaborators such as Element5, RDH, MTE, DEI Consulting Engineers, and OMC Landscape Architecture, the project team employed a modular, prefabricated design strategy that allowed for rapid assembly while maintaining exceptional quality.

The building was constructed using Cross-Laminated Timber panels fabricated by Ontario-based Element5, significantly reducing embodied carbon and supporting Canada’s forestry and manufacturing sectors. Passive House-certified windows, over-insulated and installed with Cascadia thermal clips, were carefully integrated to reduce thermal bridging and achieve long-term energy efficiency. A central ERV system paired with smart controls ensures excellent indoor air quality, while a rooftop solar array contributes to the building’s low operational energy use.

Morgan Wright, Associate and Architect at mcCallumSather, noted that the project was designed not only for performance, but for people. “We wanted to create a building where residents feel comfort, dignity, and joy. We believe high-performance design should enhance daily life, and this building shows that even affordable housing can be beautiful and sustainable.”

In addition to its environmental and technical achievements, 1620 Main St. E. includes outdoor gathering spaces designed with drought-tolerant native plants, creating a welcoming and low-maintenance landscape that encourages community engagement. The site itself, formerly occupied by the City Motor Hotel, was carefully remediated and reimagined to support a vibrant residential setting.

The airtightness test, a critical measure of Passive House performance, came in at 0.12 ACH50—nearly three times tighter than the required standard.

The building’s annual energy demand for heating and cooling remains well below 30 kWh/m²/yr, proving that ultra-low energy design is achievable even within the constraints of public-sector budgets.

The project has already garnered national attention, receiving a Third Place award in the Sustainable Project of the Year (Built) category at the Rethinking the Future Awards. It stands as a replicable model that aligns with government funding incentives, decarbonization goals, and the need for fast, effective housing solutions.

“This project demonstrates that with the right team, locally sourced materials, and a collaborative delivery model, we can respond to Canada’s housing crisis with speed, quality, and care,” said Bolen. “We’re proud to share this model with other municipalities, and we’re ready to do it again.”


Media Contact
Alicia Giammaria Senior Public Relations & Communications Manager mcCallumSather [email protected]

About mcCallumSather Collaboration invites innovation, making it the cornerstone of our approach. Led by a team who share a passion for sustainable and intelligent design solutions, mcCallumSather is committed to projects with lasting and positive impact. mcCallumSather is a Canadian-owned, multi-disciplinary team offering architecture, mechanical engineering and interior design. Our respect and appreciation for the environment runs deep, informing our thinking on decisions from building siting and orientation to material and system selection. Our team of experienced professionals share the goal of achieving design excellence and collective focus on sustainability. Our commitment to empowering teams, integrating with the construction industry, continuous learning and cultivating lasting relationships leads to inventive solutions that stand the test of time.